How to make a scary scarecrow mask with burlap for Halloween

This year our annual Halloween party has a horror theme. I love doing scary make-up but this year I don’t have time to spend much time on makeup since I have to work before the party. I wanted to make something scary and different that I could make ahead of time. No time-consuming makeup is needed! When I was scrolling through Etsy and Pinterest, I came up with the idea to make a scarecrow Halloween mask. So, let me show you how to make a scarecrow mask. It’s a lot easier than it sounds. You can just wear a simple scarecrow outfit with it or in my case a simple black outfit and cape to let the mask stand out.

How to make a scary scarecrow mask with burlap for Halloween

The origin of scarecrows goes way back and while we all know that they were generally used by farmers to scare away animals from eating crops, they certainly have an undeniably scary appearance for humans too.

So let’s have some fun with this. I didn’t want to just pull an entire burlap sack over my head like traditional scarecrows. So after seeing some masks on Pinterest, I came up with a unique fantasy Halloween scarecrow mask version that I could just tie at the back of my head instead.

Have you seen Batman Dark Knight? The villain is Scarecrow who is actually a psychiatrist named Jonathan Crane at an asylum who performs experiments on inmates. He is wearing a more basic stitched burlap mask in the movie. I wanted it to be a bit different and more like the masks I saw on Pinterest.

Step-by-step burlap scarecrow mask

You can make a scarecrow mask by simply using a stiffener like decoupage but I didn’t want my face to touch the itchy jute material of the burlap fabric. So I decided to use a standard plastic mask as a mold under the fabric. It definitely feels better that way and helped with forming the entire scary Halloween mask.

As I said earlier, Halloween masks are a great way to achieve a look without having to spend much time on makeup. Plus I can use it as scary decor as well throughout the house. This mask even matches my decor.

Step 2: Shape the mask into a skull-like shape

I used crumbled up and shaped aluminum foil and duct tape to raise the eye sockets on the mask. I also used the same technique to make the chin larger and protrude more. The reason I did this is to make the small mask larger and more skull-shaped.

I also added more tape to the top of the forehead so there would be material on the top of the head. It helps to carry the weight of the finished mask and gives it more visual impact.

The original mask was just a bit small but I couldn’t find a different affordable plain mask to work with. Maybe you are luckier than me and you can skip the steps to make the mask larger. This is why I said that an expression drama/theater mask would work well.

While working on the mask shape with the duct tape and aluminum foil, I kept trying it on to make sure it still fit my head right. I also added a bit of padding to the chin so the mask wouldn’t rest entirely on my face. I wanted the nose to not stick through the nose hole to make it look more like a skull.

Unfortunately, I don’t have the entire process on video. I missed hitting the video button for the bottom eye socket. Sorry! Overall I added the brow part of the eye sockets, the bottom part of the eye socket, and a larger chin. (The duct tape also helps in the later steps when pinning the burlap to the mask.)

Step 3: Prop the mask onto a stick or tripod

I stuck the styrofoam head wearing the mask (which had a hole on the bottom) onto one of my photo light tripods. You can maybe use a stick instead and duct tape the stick to a chair for similar stability.

I also put an old towel under the tripod because I knew the next steps would get a bit messy. This solution worked great.

Below you can see the finished shape of the molded mask with the added aluminum foil and duct tape. See how the bottom eye socket goes below the top brow and slightly protrudes more?

Step 4: Make a small darker burlap BASE LAYER

I cut a 9-inch strip of burlap from the 2 yards of fabric as well as a 2.5 inch strip. I folded the 9-inch strip in half and then cut it in half.

Then I mixed some dirty dark water with brown and black craft paint and painted all the strips with that dirty water.

The larger 9-inch pieces are for each cheek and the 2.5-inch longer strip will run from the top of the head over the nose to the chin.

Step 5: Glue the darker burlap base layer to the mask

I used the clear glue to attach the darker strips that I made in the previous steps to the mask and let it all dry before moving on to the next step.

Use the needles to pin the burlap in place while the glue dries.

I cut out the areas around the eyes out of the long strip of darker burlap as you can see below.

Step 6: Add two large pieces of burlap to the entire face

1. I cut two large pieces of burlap around 20 inches long from the burlap fabric. Then I filled a bowl with some Mod Podge and dipped one of the 20-inch pieces into the glue. I squeezed out any excess glue. One side of the burlap is sealed and doesn’t fray (If yours doesn’t have the sealed edge like mine then just fold it under). Place that side down the center of the mask. I used my fingers to work the burlap fabric into all the facial features. I pushed especially deep into the eye sockets.
   
2. I cut slits into the side of the burlap fabric towards the side of the eye sockets. This way I could lay out the fabric better and reveal the smaller square I had attached in that spot earlier.
3. I also used my fingers and some extra needles to pleat the fabric where the mouth is.
4. Using scissors, tweezers, and my fingers, I removed some of the burlap strings from the fabric grid so you could see while wearing the mask.

Repeat the same steps for the other side of the mask. Make sure that there is a gap in the center where the two pieces of fabric meet to show the underlying darker burlap.

IMPORTANT TIP: You can see in the video how I cut the strings out of the burlap grid in the eye sockets.

Step 7: Fix the sides of the mask

This step is only necessary if you suddenly have a gap next to the eyes and can see the black plastic mask shining through. My burlap just frayed a bit too much or shrunk or both. I don’t know what happened exactly but I wanted to fix it. So I cut two smaller rectangles out of the burlap, dipped them into more Mod Podge, and inserted them under the front layer of the mask as you can see below. That did the trick and I liked the look too.

Photos of the finished DIY scarecrow mask

And here is the end result! This mask will actually make its debut at our annual neighborhood Halloween party and then I have photos I will update the post with them! We are planning on wearing a simple hooded velvet rope and black clothing with this mask. It almost covers the entire head. You could certainly wear it with traditional scarecrow clothing. I think a plaid shirt and jeans overalls would look great too.

UPDATE: I made a second mask the same way but added some duct tape horns and a slit for the eyes with added stitching to the eyes and mouth.

The black masks that I used as a base have plastic strings attached to them which were enough to keep the masks in place on our heads.